Before installing a PSA nitrogen plant on your premises, it is crucial to consider various factors to ensure efficiency and safety. Trimech India, a trusted manufacturer and supplier of PSA nitrogen, can assist you in setting up a nitrogen manufacturing unit tailored to your industrial needs. To guarantee a successful installation, the following points should be taken into account:
- Oxygen Level Maintenance: Ensure that the area where the PSA nitrogen plant is installed maintains an appropriate level of oxygen. Leakage of nitrogen gas from the buffer vessel or pipelines could lead to an oxygen-deficient atmosphere, posing serious risks to personnel.
- Pressure Fluctuations: Be aware that during pressure fluctuations, safety pressure valves may release nitrogen gas to maintain pressure. Consequently, the surrounding atmosphere may have a higher nitrogen concentration than oxygen.
- Exhaust Gas Disposal: Set up the exhaust pipe in an open area to discharge waste gas, which contains approximately 40-50% nitrogen, safely away from the plant premises.
- Leak Testing: Before commissioning the plant, conduct thorough leak testing and ensure leakproof fittings. If necessary, seek assistance from an inspection team for a comprehensive evaluation.
- Oxygen Monitoring: Have a portable oxygen monitor in areas connected to pipe networks or vessels. If the oxygen level exceeds 19.5%, personnel should only enter the area equipped with an oxygen cylinder for safety.
- Color Coding and Warning Signs: Employ color-coded pipelines, complying with Indian Standards, and place warning signs to clearly indicate the concentration/percentage of oxygen and nitrogen in different pipelines and areas.
- Proper Labeling: Ensure all vessels, pipelines, equipment, and working areas are adequately labeled in a language that is easily understandable to all personnel.
At Trimech India, safety and precautions are prioritized throughout the installation process. The Nitrogen Generator proves to be a valuable asset for industries requiring a steady supply of nitrogen. Reach out to our team for more information about the installation procedures, and we will guide you with expertise and dedication.