Pharmaceutical Turnkey Solutions

Why are turnkey solutions used in the pharmaceutical industry?

Pharmaceutical Turnkey solutions have become an indispensable part of the Pharmaceutical processing industry. Now Pharmaceutical and big chemical-based businesses opt for fewer in-house engineering and assignment control resources than earlier. Now, the focus is on API characteristics that have become more important than ever.

Benefits of a Pharmaceutical Turnkey Projects         

The most important reason companies pick out pharmaceutical turnkey projects option is that it simplifies the development and installation. Pharmaceutical Turnkey solutions offer consultancy from the beginning to end of a project – from managing and transporting the essential raw material to dosing, controlled and supervised milling, weighing, or extra milling or powder handling.

The most important reason companies choose the pharmaceutical turnkey projects approach is that it simplifies the development and installation. Pharmaceutical Turnkey solutions provide a complete end-to-end solution to everything – from handling and transporting bulk raw material to dosing, controlled and monitored milling, weighing, or additional milling or powder handling.

Suppose you have a pharma consultancy services provider as your reliable partner. In that case, there is no need for you to be worried about maintaining coordination and compatibility among multiple vendors and suppliers. Although it may seem too simple, you still need to consider the following factors:

Safety Aspect :

It would be best if you had protective measures for the OEB level because it affects the design and execution of the installation. Moreover, many active ingredients contain toxins, so the process must be efficient for containment at a specific OEB level to keep factory workers safe. For instance, cytotoxic products that are used for cancer therapy.

Minimum ignition energy: 

Few products have relatively low ignition levels, requiring additional anti-explosion measures such as Nitrogen inerting, managing Oxygen levels, and ATEX execution. The NEC or ATEX class requirements also play an important role in the execution of the installation.

Characteristics of Physical product: 

Usually, the optimal milling process depends on factors like humidity, susceptibility to oxidation, friability, hardness, softness, elasticity, bulk density, and the product’s temperature sensitivity. Besides, it affects the upstream and downstream design.

Automation Level: 

The client may have a specific need for automation and the management requirements related to previously mentioned risk factors. It may affect the conception and design of the turnkey installation.

Requirements of the installation of pharma turnkey projects are special. Hence, selecting a process-driven engineering company with a team of professionals with long experience and expertise in material science and bulk solid handling experience is critical. Although the risk element and complexity of these four factors can vary in many ways.

The demand for wholly engineered solutions continuously increases every year, with customers realizing the value of the company’s in-depth process knowledge and experience. Moreover, the modern high tech laboratories and the staff of material scientists can also confirm that the process is ideal before elaborating on the concept of any installation design. Third-party engineering firms must have laboratories and material scientists to choose and validate an optimal process. 

Everything from individual modules to fully engineered solutions

The company offers fully tested technology for material handling to ensure a controlled conveyance of products from any bulk container. High-precision dosing devices, controlled filtering, inline product sampling, bagging stations, and weighing scales are other key modules supporting Frewitt’s renowned milling and crushing technology. The regular and customized WIP, CIP, and SIP designs are compatible with the company’s equipment. Also, all Frewitt components are controlled by Frewitt’s HMI/PLC.

Consistent delivery of Results

By implementing each pharmaceutical turnkey solutions project, Frewitt is delivering desired results for customers. According to Housh, the results were very satisfying. He mentioned factors such as reduced equipment costs, highly affordable engineering costs, improved project management, quicker delivery times, smooth and fast start-ups, and faster validation process among the positive feedback from clients.

He was also very positive about the future and concluded that together with milling and sieving machines, the customized engineering solutions would become another success pillar of our annual business. According to him, the process and engineering expertise are synonymous with customer satisfaction.

Role of Pharma Project Consultants in India

Pharma project consultants in India has a very important role in the success of Pharmaceutical consultancy services. Some of the key responsibilities are listed here.

  • To liaison with customers to know their requirement
  • To discuss the scope of each consulting project
  • Carry out research, surveys, and interviews 
  • Analyze data to develop insights about the business
  • Analyze important statistics
  • Discover bottlenecks and finding solutions to resolve them
  • Assess the pros and cons of each strategy
  • Predict future business roadblocks and suggest appropriate solutions
  • Conduct meetings, collect and present information orally and in writing to keep clients updated on the progress
  • Suggest recommendations for improvement and communicate these to clients
  • Implement mutually agreed solutions
  • Develop latest technologies, procedures
  • Plan new training methods to support proposed changes.

Pharma Project Consultants in India are highly admired lot because they put in long hours since they have very important roles in the day-to-day functioning of pharmaceutical consultancy services. They frequently travel around the world because the demands of projects are very complex and have tight deadlines. They also need to engage with colleagues operating in different time zones.

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